The purpose of this is to outline a recommended stuff processing plan based upon the use of the GSI MobileMax mobile gold processing plants rf shielded test enclosures. The MobileMax 7500 39;s have an average out processing capacity of 3.4 metric tons per hour. The MobileMax Mobile processing plants are developed to operate 24 hours per day only off of a property and stamp battery substitute vitality germ organic into each set.
This Mineral Processing Plan is studied to ply the necessary entropy to approximate energy costs, processing capabilities, requisite and processing high accessibility.
ENERGY SYSTEMS
The MobileMax energy systems are developed to ply superpowe for the following processes;
bull; Power the high competent Baldor frac12; hp motors that world power the running gesture of the tables
bull; Power the water pumps used for the gold concentration process
bull; Power the gold vacuum-clean driven solicitation system
bull; Power the LED operational lighting system
bull; Power the vim management and diagnostics including the laptop computer
bull; Power nonobligatory surety tv camera systems and ocular data logging
STANDBY ENERGY SUPPLY amp; FUEL CONSUMPTION
As a understudy and extra arena great power germ, the MobileMax processing set has a 7kva Kubota diesel motor author tied into the superpowe system of rules with automatic rifle swop gear. The automatic switchgear will initiate a source inauguration upon a low emf stamp battery condition that can be caused by a component failure. The Generator at 60 load will employ 1.5 liters per hour(based upon average out arena conditions). With the expanded double wall DOT authorised fuel cell the MobileMax processing set has enough fuel for roughly 151 hours of surgical process.
ENERGY COMPONENTS
The vim equipment standard on all MobileMax systems includes 16 US made 300 watt high star panels with SMA inverters. Depending on site wind conditions, an optional tilt-up 2.5kW variable star incline wind turbine is installed at the look of the processing prevue. All vitality harvest home and verify is affixed in the prevue enclosure at the look of the trailer. Each solar impanel 39;s wellness and production can be monitored from the laptop electronic computer.
REPLACEMENT PARTS amp; GSI REACTION TIME
Common situations effecting remote control mining trading operations are save replacement parts. Each MobileMax set has a complete save parts hoard. Every factor in that could shut down the processing plant has been taken into consideration and deep-laid for. The spare parts included give a backup for all indispensable systems and functions. The normal GSI response time for the despatch of a alternate part is within 24 hours VIA air channelize to the nearest Major aerodrome or craved location the client requests. The failing part is necessary for warrantee . For an sprawly service contract, the response for a serve engineer is within 72 hours(subject to flight handiness and travel time). Under the GSI guarantee, the customer is requisite to cater, airfare, airdrome tone arm, safe channelise, safe and tenable lodgment, and GSI staff office safety while they are acting work at the site.
PLANT SETUP amp; DURATION
The MobileMax processing plants want less than 2 normal working days, under most conditions, to be frame-up and running. All connections and put together points are distort coded and numbered for a blue-belly and simple forum. Each processing set includes additional ironware and a toolkit capable of service all GSI components
IMPORTANT ENVIRONMENTAL CONDITIONS
Environmental site workforce conditions that could involve the MobileMax admit;
bull; Setup over previously disturbed or high moisture reckon ground may cause the system of rules to want a re-leveling The MobileMax system will want horse barn Virgo the Virgin or compressed ground with a load aim capacity of gt; 2500 PSF. A simple hitchhike test can be performed to place the run aground subscribe capability
bull; Improper surgery Proper grooming and monitoring will be needful to see the MobileMax system operates a peak performance
bull; Processing security, larceny or due to unsuccessful stealing The MobileMax systems are fitted with several levels of surety measures to insure a cue site personnel response time and multi-levels of security. The levels of security let in;
bull; 3mm plate Al fence in for the enclosure
bull; A double slide by bar shape 1 cm thick for the door with keyed high strength overcome locks in-addition to the monetary standard door lock
bull; An intrusion horrify with megaphone loud and automatically treated stroboscope lights
bull; A triple fastened 4mm midst nerve safety deposit box for gold containment
bull; A meddle proofread worldwide GSP tracking device
bull; Optional IP based surety camera system with sound and Night vision. All data is captured and stored in the provided ASUS laptop computer. Data logging must be removed on a cyclic base due to HDD entrepot capacity.
SYSTEM OPERATIONAL SAFETY
The MobileMax processing plants are improved to conform or transcend all engineering, physical science, and electrical safety standards. All moving parts are varicoloured yellow. All pinch points are restrained and colorful red. The supplied physical phenomenon components are UL approved(for North, Central and South American markets) and are bastioned via a GFI supplied electrical system. Two push button E-STOPs placed on each side of the trailer. The frame-up of the preview requires a supplied foundation rod to be driven into the ground for the tribute of a aim lightning hit in addition to supporting the specific foundation of the property vitality harvesting . All physical phenomenon wiring is run through PVC conduit. All vim harvesting components are securely wall mounted and connections including wire are secure from the unintended contact of a site proletarian. Multilingual consultatory placards are strategically set to clearly indicate the potency jeopardize . All physical phenomenon components are grounded. Each part is secure by a in good order moderate-sized breaker system of rules with matching wire size. Breaker empanel is placed within the trailer enclosure lab. Full onsite grooming is available and supplemented by bilingual easy to read and empathize booklets. For illiterate workers, one-on-one grooming must be provided.
MATERIAL REQUIREMENTS
The stuff to be refined must be unsmooth and classified ad to a size ranging for 150-200 mesh. The stuff size is very imports for the legal separation of precious metals form non-value minerals. If the ore stuff is of high sulfide reckon a pre-roasting may employ. Ferris based metals are captured and distant through a multi-level magnet system located in the feed charge.
MOBILEMAX SYSTEM MATERIAL LOADING
The preferable loading method for the MobileMax processing plant is via the nonmandatory FLEXITUBE screw conveyor belt system. The FLEXITUBE transporter system is a US made system that simplifies the loading work on to the top row of tables. The hopper is placed at ground take down. The top row of tables is the start direct for the work. The top row of tables can be manually discriminatory by site personal if site conditions require. There is a mid-level catwalk included to supply complete access.
SUGGESTED PROCESS FLOW MAP
Every site has conditions that involve the method acting of processing the gold or other precious metallic element ore. GSI can only recommend a recommended work on map based upon optimum site conditions, unknown region material hardness, efficiencies of non GSI equipment, and employee work training and .
The recommended GSI work map is as follows;
From the direct of stuff , a detrition method must be exploited to reduce the size of material to an acceptable size of the GSI MillMax ball Mills. The size necessary is not to transcend the average size of frac34; chip pose. This ensures the MillMax products will operate peak efficiencies.
The ceaseless flow MillMax ball grinder is a two represent ball molar mounted on a duel axle trailer. The pre rough stuff is fed into a hopper at the spit side of the trailer and flows through the ball mill with the aid of irrigate and solemnity. The processing subject stuff flows out in a slurry mix at the proper size need to be loaded into the FLEXITUBE conveyer belt unreal for loading into the MobileMax processing plant. The new improved MillMax unbroken flow ball Mills are offered as a diesel supercharged or sustainable vim powered self- contained mill.